CHECK AND TEST 1

Step 1

Discharge refrigerant: Use a pair of pliers to cut off the charging tube. 

Step 2

Discharge all refrigerant toward the exhaust vent.

Step 3

Melt brazing material with flame and pull out processing tube using a pair of pliers. 

Step 4

Re-braze a copper tube onto processing tube of compressor.

To get more details on brazing requirements, please go to Annex B1

Note


Step 5

Install quick connector onto rebrazed pipe. 

Step 6

Cut off suction pipe and exhaust pipe. 

Step 7

Power on the compressor and use paper to test exhaust pressure from the exhaust pipe. 

Step 8

Use paper to test suction pressure from the suction pipe. 

DIAGNOSIS 1


PROCEDURE 1

 


Step 1

Unscrew terminal cover. 

Step 2

Remove terminal cover. 

Step 3

Disconnect all terminals.

 

Step 4

Unscrew earthing wire.

Step 5

Unscrew nut of compressor.

Step 6

Replace with new compressor.

Step 7

Braze the joints of suction and exhasuting pipes. 

Step 8

Re-braze a copper tube onto processing tube of compressor.

To get more details on brazing requirements, please go to Annex B1

Note

Step 9

Clean paint off of brazed joint of drying lter.

Step 10

Cut off drying-filter.


Step 11
Cut off capillary and remove the cut end by shaking.


Step 12

Braze on a new drying-filter. 

Step 13

Inject nitrogen (1.57Mpa) through quick connector into pipe for at least
3 min to blow left refrigerant away. 

Step 14

Add quick connector onto processing pipe of drying-filter. 

Step 15
Do leakage test on brazed joints of drying- filter and compressor processing pipe.


Step 16

Vacuum and recharge.

Click below link to get more details for vacuuming and gas- charging requirements, on Annex B2

Step 17

Block processing pipe twice with locking pliers. 

Step 18

Leave locked pliers attached to second block and shake to cut off the remaining pipe.

Step 19

Weld the ends and remove the pliers.

To get more details on brazing requirements, please go to Annex B1

Note


CHECK AND TEST 1


DIAGNOSIS 2