CHECK AND TEST 1
Step 1
Discharge refrigerant: Use a pair of pliers to cut off the charging tube.
Step 2
Discharge all refrigerant toward the exhaust vent.
Step 3
Melt brazing material with flame and pull out processing tube using a pair of pliers.
Step 4
Re-braze a copper tube onto processing tube of compressor.
To get more details on
brazing requirements,
please go to Annex B1
Step 5
Install quick connector onto processing pipe.
Step 6
Cut off suction pipe and exhaust pipe.
Step 7
Power on the compressor and use paper to test exhaust pressure from the exhaust pipe.
Step 8
Use paper to test suction pressure from the suction pipe.
DIAGNOSIS 1
PROCEDURE 1
Step 1
Unscrew terminal cover.
Step 2
Remove terminal cover.
Step 3
Move out protector and starter.
Step 4
Unscrew earthing wire.
Step 5
Unscrew nut of compressor.
Step 6
Put on a new compressor and fix nuts onto compressor.
Step 7
Braze the joints of suction and exhaust pipes.
Step 8
Re-braze a copper tube onto processing tube of compressor.
To get more details on
brazing requirements,
please go to Annex B1
PROCEDURE 2
Step 1
Clean away paint on brazed joint of drying-filter.
Step 2
Cut off drying-filter.Step 3
Cut off capillary and remove the cut end by shaking.
Step 4
Braze on a new drying-filter.
Step 5
Inject nitrogen (1.57Mpa)
through quick connector
into pipe for at least
3 min to blow remaining
refrigerant away.
Step 6
Add quick connector onto processing pipe of drying-filter.
Step 7
Do leakage test on brazed joints of drying- filter and compressor processing pipe.
Step 8
Vacuum and recharge.
Click below link to get more details for
vacuuming and gas-
charging requirements,
on Annex B1
Step 9
Block processing pipe twice with locking pliers.
Step 10
Leave locking pliers on the second block and shake to cut off the rest of pipe.
Step 11
Braze the ends and remove the pliers.
DIAGNOSIS 2
Performance Testing Procedures and Assessment Criteria for FC2 Series
Test conditions
1 Ambient temperature and humidity are the same as natural conditions.
2 Sensor position close to air outlet.
3 Testing time 45 or 60 minutes.
4 Set thermostat to MAX.
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