NOTE

CHECK AND TEST 1

Step 1

Cut off capillary to discharge refrigerant.

Step 2

Discharge all refrigerant toward the exhaust vent.

Step 3

Cut off exhaust pipe. 

Step 4

Power up the compressor and feel the exhaust pressure from the exhaust pipe with a piece of paper. 

DIAGNOSIS 1


CHECK AND TEST 2

Step 1

Braze the joints of suction and exhaust pipes. 

Step 2

Melt brazing material with flame and pull out processing pipe with pliers. 

Step 3

Re-braze a copper tube onto processing pipe of compressor.

Please find more details of brazing requirements 

NOTE

Step 4

Inject nitrogen (1.57Mpa) through quick connector into pipe for at least
3 min to blow remaining refrigerant away. 

Step 5

Check to see if gas pressure from capillary is normal or not.

Note:
Measure the 2 ends of cutting points 

DIAGNOSIS 2

CHECK AND TEST 3

Step 1

First, cut off end closed to exhaust end (A in below picture). 

Step 2

Then, cut off the end closed to suction end. 

DIAGNOSIS 3

PROCEDURE 1


Step 1

Use a larger copper tube to connect 2 ends of brazed joint. 

Step 2

Braze the 2 ends. 

PROCEDURE 2

Step 1

Clean paint off of brazed joint of drying filter.

Step 2

Cut off drying-filter.

 

Step 3

Braze on a new drying-filter.

 

Step 4

Add quick connector onto processing pipe of drying-filter. 

Step 5

Perform a leakage test on all re-brazed joints of drying-filter and compressor processing pipe. 

Step 6

Vacuum and recharge.

Please get more details of vacuuming and gas- charging requirements 

Step 7

Block processing pipe twice by locking pliers. 

Step 8

Leave locked pliers attached to second block and shake to cut off the remaining pipe. 

Step 9

Braze the ends and remove the pliers. 

DIAGNOSIS 4